A droplet heat-exchange system uses an injector to dispense liquid droplets into a chamber, interacting with gas flow for thermal energy exchange. A swirler separates the droplets, forming a liquid film, which is then collected after the thermal exchange.

Traditional heat exchangers operate with a constant battle of optimizing the thermal transfer rate and reducing heat losses. Ensuring optimal performance without significant energy loss is a major challenge. Moreover, the majority of these systems do not promote reusability of resources, causing waste and increasing operational costs. Existing heat-exchange methods experience a limitation in optimizing the surface area for thermal energy exchange, and thus demonstrate suboptimal performances. The separation between the heat-exchange mediums also tends to be inefficient, often leading to energy wastage. Furthermore, the absence of reusability features in conventional systems can lead to a depletion of resources and increased system maintenance.

Technology Description

The droplet heat exchange system involves multiple components, including a heat exchange chamber, a liquid injector, a swirler, and a collector. Gas flows through the chamber and liquid droplets are inseminated into this flow through the injector to enable thermal energy exchange. The swirler has a body specifically designed to form a spiral gas flow that pushes the liquid droplets radially outward, causing the separation of the liquid droplets from the gas and the formation of a liquid film along the inner wall of the chamber. This liquid film is then collected by the collector after the thermal energy exchange. What makes this technology stand out is its innovative approach of creating and utilizing the liquid film. This process increases the efficiency of thermal energy transfer between the gas and the liquid. Moreover, the collector is configured to direct some of the collected liquid film to the injector for further use, promoting reusability and reducing waste.

Benefits

  • Effective separation of the liquid and gas layers optimizes heat exchange
  • Reuse of thermal exchange liquid reduces waste and may lower operation costs
  • Spiral gas flow increases the efficiency of the thermal transfer process
  • Innovative design promotes more efficient use of inner chamber surface area for heat exchange

Potential Use Cases

  • Industrial manufacturing facilities aiming to improve thermal energy-transfer efficiency
  • Power plants needing to optimize their heat-exchange process
  • HVAC systems in commercial and residential buildings for improved cooling efficiency
  • Chemical processing industries in which heat exchanges are common
  • Automobile industries for optimized engine-cooling systems